At an aerospace and defense components manufacturer, we revolutionized quality control and compliance processes by integrating AI capabilities with their existing ERP legacy systems. The solution leveraged Microsoft Copilot for process automation and integrated with specialized digital caliper tools for precise measurements. This careful integration achieved a 99.9% defect detection rate and 50% reduction in First Article AS9102 documentation time.
Our approach balanced innovation with strict regulatory compliance, ensuring that the AI enhancements worked seamlessly with established quality control processes. The technology stack bridged legacy ERP systems with modern AI capabilities, creating a hybrid architecture that protected existing investments while enabling new capabilities. Key to success was the integration of predictive maintenance algorithms with the ERP manufacturing modules, creating a seamless flow from quality inspection to compliance documentation.